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Forklift Classes: What You Need To Know

Multiple Forklift Drawings on Blue Strip Background

Forklift classes can get complicated, whether you have been working in the material handling industry your entire life or as a novice forklift operator. We created this guide to help you decide which forklift class is most important for your business or application.

Electric Motor Rider Trucks Class 1 Banner

Class I forklifts have electric motors and allow operators to operate them while standing or sitting. They use a heavy battery as their primary power source, which also serves as the counterbalance for the lift truck.

With options for either cushion or pneumatic tires, these trucks are highly versatile for any application. Pneumatic-tire models are intended for applications with uneven surfaces, like gravel, while cushion-tired trucks are best suited for flat, indoor surfaces like warehouses or large retail stores. Some benefits include being quieter, reduced fuel costs, usage in strict air quality applications, and lower maintenance costs.

Class I forklifts include CAT counterbalanced forklifts, Mitsubishi counterbalanced forklifts, and Junheinrich counterbalanced forklifts.

Electric Motor Narrow Aisle Trucks Class 2 Banner

Class II forklifts have solid, cushion tires and are engineered specifically for smaller, indoor work environments. Several of these forklifts perform a specific job, designed with specific attachments.

The concept behind Class II forklifts is to increase the efficiency of space and speed of operation. Such forklifts include side loaders, order pickers, turret trucks, and reach trucks.

Electric Motor Hand or Hand & Rider Trucks Class 3 Banner

Class III forklifts, such as Mitsubishi walkies and Jungheinrich stackers, effectively transport products in the warehouse or retail stores at low lifting heights, either out of trailers to low-level racking or out to the retail floor.

These electric hand trucks are commonly used in applications that don’t require long distances or high lifting heights such as stores, small warehouses, or loading/unloading small trailers. Class III forklifts are controlled by a handle located in the back of the truck, hence being called an electric motor hand truck. The handle controls the speed, steering, and lifting.

Internal Combustion Engine Trucks & Cushion Tires Class 4 Banner

Class IV forklifts are commonly used to move goods from loading docks to elevated storage areas. They can be used outdoors but are favored in indoor warehouses due to their adverse traction on wet or uneven surfaces. Also, they are lower to the ground than most forklifts, providing a lower clearance.

Class IV forklifts operate on diesel, gasoline, LP gas or compressed natural gas. This class of forklifts is specific for equipment with cushion tires, which are designed to be driven on dry, smooth surfaces. Class IV forklifts include internal combustion, cushion tire CAT forklifts and Mitsubishi forklifts.

Internal Combustion Engine Trucks & Pneumatic Tires Class 5 Banner

Just like the forklifts in Class IV, these lift trucks use the same type of fuel but they utilize pneumatic tires and have a wider range usage. Class V forklifts include internal combustion, pneumatic tire CAT forklifts and Mitsubishi forklifts.

Pneumatic tires are designed for rugged applications, thus allowing it to be used on uneven surfaces like gravel, but they can also be used in indoor applications as well. They can be outfitted with special solid tires that reduce the chance of punctures. Class V forklifts are commonly used in outdoor applications like lumber yards, metal fabrication, stone yards, and industrial machinery.

Electric & Internal Combustion Engine Tractors Class 6 Banner

Particularly designed for pulling rather than lifting, Class VI forklifts are normally called “Tuggers.” Commonly used at airports, lugging baggage carts between terminals and planes, these lift trucks come in both internal combustion and electric choices.

An example of the Class VI forklift is the Jungheinrich EZS 720NA tow tractor.

Rough Terrain Forklift Trucks Class 7 Banner

Class VII forklift trucks are heavy-duty and typically have large tractor-like tires. These trucks are commonly used on applications that require additional power on rough terrains, like lumber yards or construction sites. This class of forklifts exclusively run on diesel and come in two and four-wheel drive options.

Also, they can have different types of masts, including a telescoping mast to give more reach. Other options for this class can be mounted on the back of large trucks and hauled between job sites.

Class VII rough-terrain forklifts examples include:

Do you have questions about what class of forklift would best fit your application? Give us a call at (855)-662-4379.


6 responses to “Forklift Classes: What You Need To Know”

  1. I really need this kind of information and must share with my circle. Thanks for sharing with us.
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  2. It was helpful when you mentioned that class IV forklifts are the ones commonly used in areas like warehouses to move goods between loading and storage. The company I work for will be expanding our inventory later this year and will need to start using a warehouse for fulfillment. I appreciate you sharing this article and helping me feel prepared to shop for the right type of forklifts to buy from a dealer!

  3. I like how you mentioned that for experienced workers or for new one’s fork classes can be complicated and are necessary. If a business is going to buy or rent a forklift they need to make sure that their employees, regardless of experience, are trained regularly on how to operate one. Thank you for explaining why it is important that a worker is trained on how to operate a forklift in order to buy or rent one.

  4. Bryson Owens says:

    My son is going to get a new job as a warehouse manager soon and he is thinking about getting a forklift. That way, his employees don’t have to move all the merchandise by themselves. I think it’s a great idea, and I’m glad you touched on how a forklift is literally made to improve efficiency at work.

  5. Mats Wolff says:

    I had no idea that Class I forklifts have much lower maintenance costs than Class II forklifts. My uncle has tired of his desk job had has always wanted to drive a forklift. He has been talking about it for the past two weeks and is looking to start taking forklift driving classes.

  6. My brother is thinking about applying to work at a local warehouse that is just five minutes from his current apartment, and he wants to make sure he is prepared for any equipment handling he will need to do. I had no idea that hand trucks are a very common piece of equipment used in for loading and unloading at small warehouses. I will make sure to share this information with him so that he can do some research about this equipment and be prepared and knowledgeable in his warehouse interview.

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